The main focus of this research paper is to shed light on the challenges encountered by the chair production department employees when it comes to identifying and locating glue residue after the assembly process. This issue arises due to the transparent nature of the glue, making it difficult to detect and subsequently negatively impacting the overall quality of the chairs in the polishing department. To tackle this problem, various experiments and tests were conducted, which are thoroughly discussed in this paper. The findings of this study are not only applicable to the specific manufacturing company under investigation but also to other companies within the industry that face similar difficulties in detecting defects caused by transparent glue. As a result, a new method for detecting glue defects is proposed, which can be adopted by various industries encountering similar challenges.

Recently, Lean Six Sigma (LSS) has attracted much attention from both researchers and practitioners. In fact, many published papers used a quantitative research methodology to build and test theory in the field of LSS implementation in manufacturing area. Very few studies have been reported about the critical success factors influencing of six sigma implementations. The aim of this study is to present the results, from an empirical evidence, of Six Sigma implementation in Tunisian manufacturing. Therefore, fourteen main factors have been identified through literature review and questionnaire survey. Interpretive structural modeling (ISM) has been used to develop a hierarchical structure for analyzing the interactions among the key factors. By using the MICMAC technique, the barriers were classified into four groups according to their driving power and dependence power. Our finding provides important insight to managers and practitioners about factors in the LSS implementation process.

Lean Six Sigma is systematic and excellent operation management approach aimed to en-hance overall production through the elimination of waste and improve customer satisfaction. In the present case study, automobile part manufacturing unit has been selected and found 22% wastage in manufacturing steps resulting reduction in production. The primary objective of this research is to find the main reasons of production wastage and recommend corresponding remedies to counter the wastage reasons. For this purpose, Lean Six Sigma approach with the help of DMAIC methodology is implemented to observe and examine different root causes of the frame lugs production losses and rejection problems. The result reveals that the movement of material and employee are critical issues for wastage of resources, ultimately affecting production of industry. Lastly, the possible solutions are to be advised to tackling these issues. The successful execution of the proposed solutions show 7% growth in the production of the component which saves annually INR 15, 64, 056.