This paper investigates a novel problem concerning material delivery in a matrix manufacturing workshop, specifically the multi-automated guided vehicle (AGV) dispatching problem with unloading setup time (MAGVDUST). The objective of the problem is to minimize transportation costs, including travel costs, time penalty costs, AGV costs, and unloading setup time costs. To solve the MAGVDUST, this paper builds a mixed-integer linear programming model and proposes an improved genetic algorithm (IGA). In the IGA, an improved nearest-neighbor-based heuristic is proposed to generate a high-quality initial solution. Several advanced technologies are developed to balance local exploitation and global exploration of the algorithm, including an optimal solution preservation strategy in the selection process, two well-designed crossovers in the crossover process, and a mutation based on Partially Mapped Crossover strategy in the mutation process. In conclusion, the proposed algorithm has been thoroughly evaluated on 110 instances from an actual electronic factory and has demonstrated its superior performance compared to state-of-the-art algorithms in the existing literature.

Industry 4.0 encourages industries to digitise the manufacturing system to facilitate human-robot collaboration (HRC) to foster efficiency, agility and resilience. This cutting-edge technology strikes a balance between fully automated and manual operations to maximise the benefits of both humans and assistant robots (known as cobots) working together on complicated and prone-to-hazardous tasks in a collaborative manner in an assembly system. However, the introduction of HRC poses a significant challenge for assembly line balancing since, besides typical assigning tasks to workstations, the other two important decisions must also be made regarding equipping workstations with appropriate cobots as well as scheduling collaborative tasks for workers and cobots. In this article, the cobot assembly line balancing problem (CoALBP), which just initially emerged a few years ago, is thoroughly reviewed. The 4M1E (i.e., man, machine, material, method and environment) framework is applied for categorising the problem to make the review process more effective. All of the articles reviewed are compared, and their key distinct features are summarised. Finally, guidelines for additional studies on the CoALBP are offered.

In modern industrial manufacturing, there are uncertain dynamic disturbances between processing machines and jobs which will disrupt the original production plan. This research focuses on dynamic multi-objective flexible scheduling problems such as the multi-constraint relationship among machines, jobs, and uncertain disturbance events. The possible disturbance events include job insertion, machine breakdown, and processing time change. The paper proposes a conv-dueling network model, a multidimensional state representation of the job processing information, and multiple scheduling objectives for minimizing makespan and delay time, while maximizing the completion punctuality rate. We design a multidimensional state space that includes job and machine processing information, an efficient and complete intelligent agent scheduling action space, and a compound scheduling reward function that combines the main task and the branch task. The unsupervised training of the network model utilizes the dueling-double-deep Q-network (D3QN) algorithm. Finally, based on the multi-constraint and multi-disturbance production environment information, the multidimensional state representation matrix of the job is used as input and the optimal scheduling rules are output after the feature extraction of the conv-dueling network model and decision making. This study carries out simulation experiments on 50 test cases. The results show the proposed conv-dueling network model can quickly converge for DQN, DDQN, and D3QN algorithms, and has good stability and universality. The experimental results indicate that the scheduling algorithm proposed in this paper outperforms DQN, DDQN, and single scheduling algorithms in all three scheduling objectives. It also demonstrates high robustness and excellent comprehensive scheduling performance.

The present research explores the collective influence of quality assurance and postponement on a hybrid multiproduct replenishing-delivery decision-making. Assume the required multiproduct has a standard (common) component, and our replenishing-delivery model has incorporated a two-phase postponement strategy. The first phase makes all standard components and hires an external supplier to partially provide the required parts to cut short the needed uptime. In contrast, the second phase fabricates the finished multiproduct in sequence. To ensure the desired merchandise quality, we apply a quality-assurance action to the in-house processes to screen and remove scrap items and rework the repairable defects in both stages. Upon completing each merchandise, these products are transported to the customer in n fixed-quantity shipment in fixed-time intervals. We employ math modeling and formulating approaches to gain the overall supply-chain operating expenses comprising subcontracting, fabricating, stock holding, transportation, and customer holding costs. By minimizing system operating expenses, this research determines the optimal replenishing-delivery policy. Lastly, we give a numerical example to demonstrate our study’s applicability and usefulness/capability for facilitating managerial decision-making.

The Inventory Routing Problem (IRP) has been highlighted as a valuable strategy for tackling routing and inventory problems. This paper addresses the IRP but considers the forward delivery and the use of Returnable Transport Items (RTIs) in the distribution strategy. We develop an optimization model by considering inventory routing decisions with RTIs collection (backhaul customers) of a Closed-Loop Supply Chain (CLSC) within a short-term planning horizon. RTIs consider reusable packing materials such as trays, pallets, recyclable boxes, or crates. The RTIs represent an essential asset for many industries worldwide. The solution of the model allows concluding that if RTIs are considered for the distribution process, the relationship between the inventory handling costs of both the final goods and RTIs highly determines the overall performance of the logistics system under study. The obtained results show the efficiency of the proposed optimization scheme for solving the combined IRP with RTIs, which could be applied to different real industrial cases.