This paper presents a review of clustering and mathematical programming methods and their impacts on cell forming (CF) and scheduling problems. In-depth analysis is carried out by reviewing 105 dominant research papers from 1972 to 2017 available in the literature. Advantages, limitations and drawbacks of 11 clustering methods in addition to 8 meta-heuristics are also discussed. The domains of studied methods include cell forming, material transferring, voids, exceptional elements, bottleneck machines and uncertain product demands. Since most of the studied models are NP-hard, in each section of this research, a deep research on heuristics and metaheuristics beside the exact methods are provided. Outcomes of this work could determine some existing gaps in the knowledge base and provide directives for objectives of this research as well as future research which would help in clarifying many related questions in cellular manufacturing systems (CMS).

In this research, crash test results from CNG locating method optimization approach for crashworthiness and testing its safety are presented. The locating process is based on principal energy considerations inspired from the current design process in passenger vehicle design development. The potential of the vehicle concept to absorb kinetic energy can be estimated at the very beginning of the design process by the free crash lengths in the different areas of the vehicle and estimates of average forces required in the specific segment and parts of the car body at particular crash phases. Based on the basic principle of vehicle crash analysis using the finite element method, a passenger VAN finite element model was selected to simulate the front and side rear collision test of the VAN, therefore the LS-DYNA software is adopted to calculate the deformation of the car and the acceleration time history curves during the crashing process; the anti-impact capability of the vehicle is evaluated from this simulation. It is important to determine appropriate force distributions and the corresponding loads paths through the whole structure for all relevant crash load in dedicated crash test cases. The results demonstrate that the improvement of local structure and location for the required CNG tanks in safe locations in vehicle chassis can promote the crashworthiness of the car, but the further improvement needs a major change of the vehicle structure. The outcomes are interpreted by using LS-PREPOST to analyze the energy absorption characteristics during crash for different cases at a velocity of 50km/h the duration of 12ms. The result analysis was necessary to derive distinct deformation phases characteristic and following that, the essential crash elements are compared with and without CNG tanks installation in each crash case. At last, the conclusion determines the proposed tank locating model in the selected passenger VAN is within the safe range of crash analysis standards.

In this research a new electronic based mechanism for vehicle suspension system is designd. The aims are to improve passengers’ safety and comfort. The proposed system is developed for proactive rapid reaction of suspension system which can readjust the height of chassis while confronting with wrong conditions of driving such as unflatted road, rainy or snowy road profile. The results show that the proposed mechanism can successfully increase the stability of the car by readjusting the height of the the chassis and center of the gravity of vehicle while turning.

Machine failures during production period may impose thousands to millions of dollars to a manufacturing system. In this paper, the impact of machine failures on production lines in a closed-loop supply chain systems is examined. For this purpose, a new method is proposed for scheduling manufacturing workshops in a supply chain systems. The aim is to determine the best production plans in a manufacturing system by considering alternative preventive maintenance programs while machine failures can affect system performance. To solve the model, a hybrid Ant Colony and Simulated Annealing algorithms is developed and the results are compared with branch and bound method. Our findings show that the condition of emerging machine failure affects machines’ capacity which yields to lost sale. The impacts of using appropriate preventive maintenance on reducing lost sale is also examined. The results indicate that the proposed method can significantly reduce the level of sale variation in supply chain systems.

Cell load variation is considered a significant shortcoming in scheduling of cellular manufacturing systems. In this article, a new method is proposed for scheduling dynamic cellular manufacturing systems in the presence of bottleneck and parallel machines. The aim of this method is to control cell load variation during the process of determining the best trading off values between in-house manufacturing and outsourcing. A genetic algorithm (GA) is developed because of the high potential of trapping in the local optima, and results are compared with the results of LINGO® 12.0 software. The Taguchi method (an L_9 orthogonal optimization) is used to estimate parameters of GA in order to solve experiments derived from literature. An in-depth analysis is conducted on the results in consideration of various factors, and control charts are used on machine-load variation. Our findings indicate that the dynamic condition of product demands affects the routing of product parts and may induce machine-load variations that yield to cell-load diversity. An increase in product uncertainty level causes the loading level of each cell to vary, which in turn results in the development of “complex dummy sub-cells”. The effect of the complex sub-cells is measured using another mathematical index. The results showed that the proposed GA can provide solutions with limited cell-load variations.

Resource-Constrained Project Scheduling Problem (RCPSP) is considered as an important project scheduling problem. However, increasing dimensions of a project, whether in number of activities or resource availability, cause unused resources through the planning horizon. Such phenomena may increase makespan of a project and also decline resource-usage efficiency. To solve this problem, many methods have been proposed before. In this article, an effective backward-forward search method (BFSM) is proposed using Greedy algorithm that is employed as a part of a hybrid with a two-stage genetic algorithm (BFSM-GA). The proposed method is explained using some related examples from literature and the results are then compared with a forward serial programming method. In addition, the performance of the proposed method is measured using a mathematical metric. Our findings show that the proposed approach can provide schedules with good quality for both small and large scale problems.

The issue of resource over-allocating is a big concern for project engineers in the process of scheduling project activities. Resource over-allocating is frequently seen after initial scheduling of a project in practice and causes significant amount of efforts to modify the initial schedules. In this research, a new method is developed for modifying over-allocated schedules in a multi-mode resource constrained project scheduling problems (MRCPSPs) with positive cash flows (MRCPSP-PCF). The aim is to maximize profit of the MRCPSPs or logically minimizing costs. The proposed method can be used as a macro in Microsoft Office Project® Software to modify resource over-allocated days after scheduling a project. This research considers progress payment method and preemptive resources. The proposed approach maximizes profit by scheduling activities through the resource calendar respecting to the available level of preemptive resources and activity numbers. To examine the performance of the proposed method a number of experiments derived from the literature are solved. The results are then compared with the circumstances where resource constraints are relaxed. The outcomes show that in all studied cases, the proposed algorithm can provide modified schedules with no over-allocated days. Afterward the method is applied to modify a manufacturing project in practice.

In this paper, a new method is proposed for scheduling dynamic cellular manufacturing systems (D-CMS) in the presence of uncertain product demands. The aim of this method is to control the process of trading off between in-house manufacturing and outsourcing while product demands are uncertain and can be varied from period to period. To solve the proposed problem, a hybrid Tabu Search and Simulated Annealing are developed to overcome hardness of the proposed model and then results are compared with a Branch and Bound and Simulated Annealing algorithms. A Taguchi method (L_27 orthogonal optimization) is used to estimate parameters of the proposed method in order to solve experiments derived from literature. An in-depth analysis is conducted on the results in consideration of various factors. For evaluating the system imbalance in dynamic market demands, a new measuring index is developed. Our findings indicate that the uncertain condition of market demands affects the routing of product parts and may induce machine-load variations that yield to cell-load diversity. The results showed that the proposed hybrid method can provide solutions with better quality.

In this paper, a backward approach is proposed for maximizing net present value (NPV) in multi-mode resource constrained project scheduling problem while assuming discounted positive cash flows (MRCPSP-DCF). The progress payment method is used and all re-sources are considered as pre-emptible. The proposed approach maximizes NPV using unscheduled resources through resource calendar in backward mode. For this purpose, a Genetic Algorithm is applied to solve experimental cases with 50 variables and the results are compared with forward serial programming method. The remarkable results reveal that the backward approach is an effective way to maximize NPV in MRCPSP-DC while activity splitting is allowed. The algorithm is flexible enough to be used in real project.

This paper presents a review of human resource planning methods, related techniques, and their effects on cellular manufacturing systems (CMS). In-depth analysis has been conducted through a review of 43 dominant research papers available in the literature. The advantages, limitations, and drawbacks of material transferring methods have been discussed as well. The domains of the examined studies include some of the important problems in staff planning, such as worker assigning, hiring and firing, optimum number of workers, skilled workers, cross-functional experts, worker satisfaction and outsourcing. The results of this study can fill research gaps and clarify many related questions in CMS problems.